3-Year Comprehensive Warranty
100% Factory Backed • Direct Servicing from Kerala, India
BCNT Engineering Standards
Datasheet & Procurement Files
Vibration Sensor Cable - 2-Pin MIL-C-5015 to BNC Plug (Low-Noise Shielded)
Professional Industrial Grade Connectivity • 3-Year Warranty
Manufactured using high-quality shielded cable construction, this cable minimizes electromagnetic interference (EMI) and signal loss, delivering stable performance in demanding industrial environments. The rugged MIL connector provides a secure threaded connection, while the BNC connector enables quick and reliable instrument connectivity.
Key Features
2-Pin MIL-C-5015 (MIL-DTL-5015) connector to BNC connector
Shielded cable for low-noise, high-integrity signal transmission
Durable construction for industrial and field applications
Secure threaded MIL connector for vibration sensors
Compatible with most industrial accelerometers and vibration analyzers
Available in custom cable lengths to meet application requirements
Applications
Vibration monitoring systems
Predictive maintenance
Condition monitoring
Rotating machinery diagnostics
Industrial testing and measurement
Laboratory and field data acquisition
Designed for reliability and long service life, the 2 Pin MIL-BNC C-5015 Accelerometer Cable is an ideal solution for accurate vibration signal transmission in industrial, research, and maintenance environments.
Pricing & Procurement
3-Year Factory Warranty included on all orders
Technical Specifications
The Engineering Behind This Product
Explore the mathematical mechanics, metallurgical choices, resonance dynamics, and signal integrity standards engineered into every BCNT component.
1. Continuous Flex Drag Chain Mechanics (10 Million Cycles)
Standard stationary cables fail in robotic gantry arms due to corkscrewing and conductor fatigue. BCNT high-flex cables employ short-pitch stranded copper bundles with low-friction sliding separators and oil-resistant PUR outer sheaths:
Engineered for high-acceleration gantry carriers (up to 50 m/s²), resisting tensile and torsional fatigue.
Eliminates inductive noise from nearby VFD PWM motor drives, preserving clean data communication.
2. Triboelectric Noise & Environmental Sealing
Low-Noise Graphite Layer:
Dissipates triboelectric friction charges to <1 mV, eliminating false vibration alarms in piezoelectric sensor lines.
IP67 / IP68 Waterproof Overmolding:
Direct polyurethane overmolded backshells prevent coolant, water, and oil ingress at connector joints.
Detailed Engineering & Procurement Documentation
1. B2B Product Overview & Target Market
The Vibration Sensor Cable - 2-Pin MIL-C-5015 to BNC Plug (Low-Noise Shielded) (SKU: BCNT-AJ-C50-BN) is a high-performance connectivity component manufactured and supplied by BCNT Engineering. This product is engineered specifically for B2B industrial procurement and heavy-duty electrical wiring installations across the Indian market. It serves key stakeholders, including electrical contractors, switchboard builders, OEM manufacturers, panel builders, EPC firms, and distributors looking for reliable connectivity and signal integrity.
As a dedicated flexible copper cable supplier and control cable manufacturer in Kerala, we ensure that every length is built with top-grade raw materials. It provides robust electrical insulation, high mechanical stress tolerance, and protection against extreme environmental hazards common in chemical plants, manufacturing assemblies, and automation systems. We support nationwide delivery with direct procurement discounts.
2. Comprehensive Technical Specifications
Below are the critical engineering specifications for the Vibration Sensor Cable - 2-Pin MIL-C-5015 to BNC Plug (Low-Noise Shielded) (SKU: BCNT-AJ-C50-BN). These specifications ensure compliance with industrial control architectures:
| Specification Parameter | Technical Value / Compliance |
|---|---|
| Impedance | 50 Ohm Low Noise |
| Capacitance | 95 pF/m |
| Conductor | Silver-Plated Copper Wire |
| Dielectric | PTFE High Temperature Insulation |
| Shielding | Double Silver-Plated Copper Braid (98%) |
| Jacket Material | FEP Chemical & Heat Resistant |
| Connector A | 2-Pin MIL-C-5015 Female |
| Connector B | M12 4-Pin / BNC Male |
| Warranty | 3 Years Comprehensive Manufacturer Warranty |
3. Key Features & Industrial B2B Benefits
Procuring high-quality cable assemblies is vital to eliminate downtime in industrial systems. Here are the core benefits of choosing the Vibration Sensor Cable - 2-Pin MIL-C-5015 to BNC Plug (Low-Noise Shielded):
- Electrolytic Stranded Pure Copper Conductor: Provides optimal conductivity, maximum flexibility, and minimal voltage drop in long electrical runs, ensuring standard compliance.
- Flame Retardant Low Smoke (FRLS) Jacket: The insulation sheathing restricts flame propagation and emits negligible toxic gases during fire hazards, ensuring plant safety.
- 360-Degree Shielding: Features a high-coverage braided tinned copper shielding (or aluminum foil tape) preventing electromagnetic interference (EMI) and radio frequency interference (RFI) inside control cabinets.
- Rugged External Sheathing (PVC/PUR): Excellent resistance to machine oils, chemical detergents, UV radiation, and continuous moisture ingress.
- Optimized Flex Cycles: Ideal for dynamic installations, including multi-axis robotic drag chains and Special Purpose Machines (SPMs).
4. Typical Applications & Industries Served
This Industrial Cables is standard-fitted in modern factory systems. Our products serve diverse sectors in India, including:
- Automotive Assembly Plants: Used for connection blocks, sensor networks, actuators, and pneumatic assembly links on high-speed conveyors.
- OEM Machinery & SPMs: Integrates proximity switches, control relays, and limit sensors with main PLC modules (Siemens, Schneider, Omron, Rockwell).
- Power Distribution & Switchgear Panels: Installed inside industrial panels and electrical cabinets by panel builders for control circuit wiring.
- EPC Infrastructures & Infrastructure Projects: Ideal for public infrastructure wiring, water treatment facilities, and manufacturing assembly layouts.
- Predictive Maintenance & Vibration Monitoring: Connects accelerometers and low-noise sensors to condition monitoring panels.
Quality Standards & Certification Necessities Met
Certified QualityEvery Vibration Sensor Cable - 2-Pin MIL-C-5015 to BNC Plug (Low-Noise Shielded) is engineered and tested to meet stringent industrial certification necessities and quality standards:
6. Available Variants & Cross-Section Sizes
We offer standard sizes and customized cross-sectional lengths for this product. Standard core configurations and current ratings are listed below:
| Cross Section Area (Sqmm) | No. of Cores Available | Amperage Rating (A) | Standard Packing Drum |
|---|---|---|---|
| 0.5 Sqmm | 2, 3, 4, 5, 7, 10, 12 Cores | 6A | 100m Coils / 500m Wooden Drum |
| 0.75 Sqmm | 2, 3, 4, 5, 8, 12, 16 Cores | 9A | 100m Coils / 500m Wooden Drum |
| 1.0 Sqmm | 2, 3, 4, 5, 7, 10, 12, 24 Cores | 12A | 100m Coils / 1000m Drum |
| 1.5 Sqmm | 2, 3, 4, 5, 7, 12, 19 Cores | 16A | 100m Coils / 1000m Drum |
| 2.5 Sqmm | 2, 3, 4, 5, 7, 12 Cores | 24A | 100m Coils / 1000m Drum |
| 4.0 Sqmm | 2, 3, 4 Cores | 32A | 500m / 1000m Drum |
| 6.0 Sqmm | 2, 3, 4 Cores | 42A | 500m / 1000m Drum |
Note: Custom multi-core configurations (up to 40 cores) and custom overmolded connector lengths are manufactured on request.
7. Step-by-Step Cable Installation Guide
Proper installation prevents early insulation wear and preserves signal integrity. Follow these procedures:
- Calculate Bending Radius: Ensure the bending radius is not less than 8 times the cable outer diameter for unarmoured cables, and 12 times for armoured cables.
- Clean Cable Trays: Verify that cable trays and conduit routes are clean and free of sharp metallic edges or burrs that could cut the outer jacket.
- Cable Pulling Tension: Keep pulling force within standard limits (maximum 50 N/sqmm of copper area) to prevent stretching copper strands.
- Gland Termination: Use appropriate single or double compression brass nickel-plated cable glands. Ensure tinned copper shielding is grounded to the panel chassis for EMI protection.
- Thread Matting (for M12/M8): Align the keyways, push the plug straight, and hand-tighten the coupling nut. Do not use pliers, which can damage the threaded lock.
8. Maintenance & Safety Protocol
Ensure continuous system safety by implementing these preventative maintenance routines:
- Periodic Visual Inspections: Check sheaths for cuts, heat discoloration, or structural stress near dynamic drag chains.
- Annual Megger testing: Measure insulation resistance between cores and ground using a 500V DC insulation tester. Readings should exceed 100 Megaohms under standard conditions.
- Verify Terminal Torque: Loose connections increase contact resistance, leading to hot spots. Check terminal tightness inside electrical cabinets periodically.
- Water & Oil Check: Ensure junction boxes and M12 mating sleeves are free of water collection or coolant sludge, maintaining the IP67 integrity.
9. Nationwide Delivery & B2B Procurement Support
We operate an extensive logistics network ensuring secure, prompt shipping across the country. All B2B orders include tax-compliant GST invoices, certificates of conformity, test reports, and technical datasheets.
We serve all major industrial estates and hubs across Indian cities, including: Mumbai (Thane, Navi Mumbai, Rabale), Delhi NCR (Gurugram, Noida, Faridabad), Bengaluru (Peenya, Whitefield), Chennai (Ambattur, Sriperumbudur), Pune (Pimpri-Chinchwad, Chakan), Hyderabad (Jeedimetla), Kochi, Coimbatore, Kolkata, Ahmedabad, Jaipur, Lucknow, Visakhapatnam, Surat, Nagpur, Indore, Bhopal, and Thiruvananthapuram.
Our support team is available for virtual site visits, technical sizing consultations, and engineering assistance. We guarantee nationwide delivery and express freight transit to keep your assembly lines running.
10. Frequently Asked Questions (FAQ)
Q1Is the Vibration Sensor Cable - 2-Pin MIL-C-5015 to BNC Plug (Low-Noise Shielded) suitable for heavy-duty automation environments?
Yes, the Vibration Sensor Cable - 2-Pin MIL-C-5015 to BNC Plug (Low-Noise Shielded) is specifically engineered for industrial B2B use cases. It features durable insulation, solid mechanical locking mechanisms, and high protection ratings to withstand continuous operation on the factory floor.
Q2What shielding mechanism does this cable use?
It utilizes a high-coverage braided copper shielding (often combined with aluminum foil tape) to prevent high-frequency noise and electromagnetic interference (EMI) from degrading signal quality.
Q3Is a CAD drawing or 3D STEP model available?
Yes, you can download technical drawings and STEP 3D files directly from the product page attachments or by submitting a quick RFQ request form.
Frequently Asked Technical & Procurement Questions
Direct answers regarding sensor compatibility, ISO 5348 metrology standards, and nationwide B2B logistics.
Related Technical Guides & Selection Resources
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Complete Guide to Industrial Cables and Their Applications
An essential engineering guide covering industrial power, control, instrumentation, and sensor cables used across modern manufacturing and automated plants.
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How to Choose the Right Industrial Cable for Your Industry
Selecting the right cable prevents costly downtime. Discover how voltage ratings, sheath materials, and environmental factors influence cable longevity.
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Accelerometer Cables: Types, Features and Applications
Vibration monitoring requires pristine signal transmission. Explore how low-noise PTFE dielectric and double-braided shielding eliminate triboelectric noise.
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