3-Year Comprehensive Warranty
100% Factory Backed • Direct Servicing from Kerala, India
BCNT Precision Machining Standards
Datasheet & Procurement Files
Square Magnetic Mount Block for Triaxial & Multi-Axis Sensor Mounting
Precision Mechanical Mounting Hardware • 3-Year Warranty
Convert Any Single-Axis Sensor into a Precision Triaxial Vibration Measurement Point
The BCNT Square Magnetic Mount Block (Model: BCNT-AJ-SMB-01) is a precision CNC-machined 40×40×20 mm mounting cube featuring 1 single centered female threaded hole on every face (1/4"-20 UNC, 1/4"-28 UNF, and M6 metric) and an embedded 25 kg pull N52 Neodymium magnet at the base. It enables vibration analysts to acquire simultaneous 3-axis orthogonal vibration signals (Horizontal, Vertical, and Axial) without investing in expensive dedicated triaxial sensors or drilling permanent machine holes.
Triaxial Sensor Mounting & Dynamic Vibration Simulator
*Tip: Use 1/4"-28 UNF threaded studs to mount BCNT, PCB, or Wilcoxon accelerometers. Always apply a thin film of silicone grease for optimal high-frequency transmission.
1 Why Choose BCNT Square Triaxial Magnetic Mount Blocks?
Standard cylindrical magnetic bases only allow single-axis measurement perpendicular to the machine surface. When condition monitoring standards (such as ISO 10816 / ISO 20816) require full three-directional vibration data (Horizontal Radial, Vertical Radial, and Axial), technicians traditionally face two expensive compromises:
The Traditional Drawbacks:
- Buying expensive dedicated triaxial sensors (₹25,000–₹50,000 each)
- Drilling 3 separate orthogonal tapped holes into machine casings
- Relocating a single magnet 3 times, introducing angle & surface errors
The BCNT SMB-01 Solution:
- Use standard single-axis accelerometers you already own
- 1 single centered hole on every face guarantees true 90° orthogonality
- Mount once on the machine and measure X, Y, and Z instantaneously
2 Detailed Engineering Specifications
| Model / SKU | BCNT-AJ-SMB-01 |
| Dimensions | 40 mm (L) × 40 mm (W) × 20 mm (H) |
| Base Magnet Grade | N52 High-Strength Neodymium (NdFeB) Rare-Earth Disc |
| Magnetic Clamping Force | 25 kg (~245 N) on carbon steel test surface |
| Body Material | Aerospace 6061-T6 Aluminum Alloy (Hard Satin Anodized) / 316L SS option |
| Thread Configuration | 1 Centered Hole per Face: 1/4"-20 UNC, 1/4"-28 UNF, or M6 x 1.0 Metric |
| Mounted Resonant Frequency | > 7.5 kHz (Flat response up to 2.0 kHz) |
| Operating Temperature | -40°C to +85°C (-40°F to +185°F) • High-temp SmCo models available |
| Warranty | 3-Year Comprehensive Manufacturer Warranty |
3 Installation & Triaxial Alignment Best Practices
Surface Prep
Clean rust, heavy scale, and peeling paint from the test location to ensure direct magnetic flux coupling.
Couplant Film
Apply a thin film of silicone grease or petroleum couplant on the bottom magnet surface to eliminate microscopic air gaps.
Axis Alignment
Orient the cube faces precisely parallel and perpendicular to the shaft centerline (X: Horizontal, Y: Axial, Z: Vertical).
Roll-On Placement
Roll the magnetic block onto the machine from the edge to prevent violent impact shock to delicate piezoelectric crystals.
4 Frequently Asked Questions (FAQ)
Q1: Can I use this block with single-axis accelerometers from other brands like PCB Piezotronics or Wilcoxon?
Yes. The BCNT Square Magnetic Mount Block uses standardized industrial threads (1/4"-28 UNF, 1/4"-20 UNC, or M6 metric), making it 100% compatible with ICP/IEPE accelerometers and vibration sensors from all global manufacturers.
Q2: How does a single centered hole per face maintain true 90-degree orthogonal accuracy?
Each face is precision CNC machined with perpendicularity tolerance under ±0.02 mm. Having a single centered hole on each orthogonal plane ensures that sensors are mounted exactly 90° relative to one another, keeping cross-axis sensitivity below 3%.
Q3: What is the maximum vibration frequency this magnetic block can measure accurately?
When properly coupled with couplant grease on a clean carbon steel surface, the BCNT SMB-01 delivers a flat linear measurement pass-band up to 2,000 Hz (2 kHz) with mounted resonance exceeding 7.5 kHz.
Pricing & Procurement
3-Year Factory Warranty included on all orders
Technical Specifications
Audio Snake Channel Comparison & Selection Guide
| Model | Send | Return | Total CH | Physical Enclosure | Recommended Application | Quick Select |
|---|---|---|---|---|---|---|
| BCNT 8CH | 8 | 0 | 8 CH | Compact Stage Box | Small events, churches, acoustic stages, podcast studios | |
| BCNT 12CH | 12 | 0 | 12 CH | Compact Stage Box | Small/medium events, bands, auditoriums, church sanctuaries | |
| BCNT 16CH | 16 | 0 | 16 CH | Medium Stage Box | Medium events, touring bands, theatres, rental PA systems | |
| BCNT 24CH | 24 | 0 | 24 CH | Stage Box / Reel | Professional live sound, stage productions, rental companies | |
| BCNT 32CH FLAGSHIP | 24 | 8 | 32 CH | Rolling Reel w/ Casters | Concerts, large festival stages, mega churches, broadcast OB | |
| BCNT 40CH | 32 | 8 | 40 CH | Pro Rolling Reel | Large concerts, festival multi-stages, pro audio rental | |
| BCNT 48CH Custom | 40 | 8 | 48 CH | Touring Reel (Made-to-Order) | Large touring productions, stadium festivals, arena audio |
Need a Different Channel Configuration?
BCNT Technologies can manufacture custom analog audio multicore systems according to your exact requirements. Whether you require specialized channel matrices, custom multi-pin quick-disconnects (MASS, Socapex, Harting), custom lengths up to 100+ meters, or private-label branding for rental houses, our engineering facility in Kerala delivers precision-crafted solutions backed by a 3-Year Comprehensive Warranty.
Fast quotation response • Direct technical consultation
Detailed Engineering & Procurement Documentation
1. Precision Mechanical Mounting & Metrology Overview
The Square Magnetic Mount Block for Triaxial & Multi-Axis Sensor Mounting (SKU: BCNT-AJ-SMB-01) is a precision-machined mechanical mounting component engineered and manufactured by BCNT Engineering in Kerala, India. Specifically developed for vibration analysts, condition monitoring engineers, test bench builders, and NVH laboratories, this hardware provides rigid mechanical coupling between machinery structures and dynamic sensors.
Constructed from aerospace-grade 6061-T6 aluminum alloy or 316L stainless steel, it features high-flux permanent magnetic clamping or precision-faced stud interfaces to maximize contact stiffness ($k$) and eliminate high-frequency signal attenuation.
2. Comprehensive Engineering Specifications
Detailed mechanical tolerances, thread options, and magnetic properties for Square Magnetic Mount Block for Triaxial & Multi-Axis Sensor Mounting:
| Specification Parameter | Technical Value / Compliance |
|---|---|
| Model / SKU | BCNT-AJ-SMB-01 |
| Product Type | Square Magnetic Mount Block for Triaxial Sensor Mounting |
| Dimensions | 40 mm (L) x 40 mm (W) x 20 mm (H) |
| Weight | 120 grams (approx.) |
| Magnet Material | High-Grade Neodymium Rare-Earth (NdFeB Grade N52) |
| Holding Pull Strength | 25 kg (~245 N) on carbon steel test plate |
| Body Material | 6061-T6 Aluminum Alloy (Precision CNC Machined) |
| Surface Finish | Hard Satin Anodized (Corrosion & Wear Resistant) |
| Thread Configuration | 1 Single Centered Hole per Face: 1/4"-20 UNC / 1/4"-28 UNF / M6 Metric |
| Hole Locations | Top Face (1), Front Face (1), Left Face (1), Right Face (1), Back Face (1) |
| Frequency Response | DC to 2,000 Hz (Mounted Resonance > 7.5 kHz) |
| Cross-Axis Sensitivity | < 3.0% (Orthogonal Precision) |
| Operating Temperature | -40°C to +85°C (-40°F to +185°F) |
| Compatible Sensors | IEPE / ICP Accelerometers, Velocity Transducers, Dynamic Sensors |
| Country of Origin | India (Manufactured by BCNT Technologies, Kerala) |
| Warranty | 3-Year Comprehensive BCNT Manufacturer Warranty |
3. ISO 5348 Compliance & High-Frequency Signal Fidelity
In accordance with ISO 5348 (Mechanical Mounting of Accelerometers), sensor mounting stiffness directly controls the usable linear measurement bandwidth. The Square Magnetic Mount Block for Triaxial & Multi-Axis Sensor Mounting delivers:
- High Contact Stiffness: Minimizes mechanical compliance to keep mounted resonance high above operating machine frequencies.
- Precision Orthogonal Alignment: Machined perpendicularity within ±0.02 mm ensures true 90-degree multi-axis sensor orientation and low cross-axis sensitivity (< 3%).
- High Magnetic Clamping Force: High-pull rare-earth neodymium elements prevent slip or rocking under intense machine vibration.
- Hard Anodized Corrosion Protection: Resists oil mist, cutting fluids, and aggressive plant atmospheres.
4. Industrial Applications
- Rotating machinery condition monitoring (electric motors, gearboxes, pumps, compressors, turbines)
- Multi-axis (X, Y, Z) triaxial vibration measurement using standard single-axis accelerometers
- Temporary route-based predictive maintenance (PdM) walk-around data collection
- Automotive & aerospace NVH shaker testing and modal analysis
5. B2B Direct Procurement & All-India Delivery
BCNT Technologies supplies mounting hardware and sensor accessories directly to industrial plants and research labs across India, with full GST invoicing, material test reports, and our 3-Year Comprehensive Warranty.
Related Technical Guides & Selection Resources
3-Year Warranty
Complete Guide to Industrial Cables and Their Applications
An essential engineering guide covering industrial power, control, instrumentation, and sensor cables used across modern manufacturing and automated plants.
3-Year Warranty
How to Choose the Right Industrial Cable for Your Industry
Selecting the right cable prevents costly downtime. Discover how voltage ratings, sheath materials, and environmental factors influence cable longevity.
3-Year Warranty
Accelerometer Cables: Types, Features and Applications
Vibration monitoring requires pristine signal transmission. Explore how low-noise PTFE dielectric and double-braided shielding eliminate triboelectric noise.
Related Mounting & Sensor Accessories
Magnetic Mounting Pad for sensor
